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机械设计基础(第2版) 读者对象:高等院校机械类和近机类本科生和相关工程技术人员
本书将机械原理与机械设计的内容结合在一起,并将课程理论和实践内容有机地融合,突出知识的应用性,强化系统设计观念,强调设计技能的培养。本书所选内容和设计实例适合普通高等院校应用型人才培养的需要。 本书系统地阐述了机械中的各种常用机构、零部件的结构设计与工作原理及设计方法。全书共14章,内容包括绪论、平面机构的结构分析、平面连杆机构、凸轮机构与间歇运动机构、齿轮机构和齿轮传动、轮系、机械运转速度波动的调节与平衡、零件的连接、挠性传动、轴和联轴器、轴承、其他零部件、机械传动系统设计与实践、机械设计中的计算机辅助设计及实践。 本书可作为高等院校"机械设计基础”课程的教材,对研究生、高职院校学生及相关的工程技术人员也有很好的参考价值。
陈照强教授,齐鲁工业大学机械工程学院专职教师,长期从事机械工程领域的智能高效加工技术与装备、先进陶瓷刀具设计与制造、微纳制造技术的研究工作。
目 录
第1 章 绪论 ·················································································································.1 1.1 机械设计的有关概念 ······························································································.1 1.2 本课程研究的内容、性质和任务 ···············································································.4 1.2.1 本课程研究的内容 ························································································.4 1.2.2 本课程的性质 ······························································································.4 1.2.3 本课程的任务 ······························································································.4 1.3 机械设计的基本要求和机械零件的设计准则 ································································.4 1.3.1 机械设计的基本要求 ·····················································································.4 1.3.2 机械零件的设计准则 ·····················································································.5 1.3.3 机械零件的结构工艺性 ··················································································.8 1.4 机械设计的一般程序 ······························································································.8 1.5 机械零件常用材料及热处理 ·····················································································.9 1.5.1 金属材料 ····································································································.9 1.5.2 非金属材料 ································································································.11 1.5.3 钢件的热处理 ·····························································································.11 1.6 金属材料加工方法及其精度和表面粗糙度 ··································································.13 1.6.1 常用机床及其使用 ·······················································································.13 1.6.2 机械加工方法能够达到的尺寸精度和表面粗糙度 ················································.13 1.7 机械零件设计的标准化 ··························································································.14 1.8 机械设备中的润滑油及润滑简介 ··············································································.15 1.8.1 润滑油的命名方法 ·······················································································.15 1.8.2 润滑油的主要规格指标 ·················································································.16 1.8.3 润滑脂的构成及指标 ····················································································.16 1.8.4 添加剂 ······································································································.17 1.8.5 齿轮传动中的润滑 ·······················································································.18 思考题 ·····················································································································.18 第2 章 平面机构的结构分析 ························································································.19 2.1 平面机构的组成 ···································································································.20 2.2 平面机构运动简图 ································································································.21 2.2.1 构件的分类 ································································································.21 2.2.2 运动副及构件的表示方法 ··············································································.22 2.2.3 平面机构运动简图的绘制 ··············································································.23 VI 机械设计基础(第2版) 2.3 平面机构的自由度 ································································································.25 2.3.1 平面机构自由度的计算公式 ···········································································.25 2.3.2 机构具有确定运动的条件 ··············································································.25 2.3.3 计算平面机构自由度时的注意事项 ··································································.26 2.4 构件和运动副的结构 ·····························································································.29 2.4.1 构件的结构 ································································································.29 2.4.2 转动副的结构 ·····························································································.30 2.4.3 移动副的结构 ·····························································································.31 思考题 ·····················································································································.33 习题 ························································································································.33 第3 章 平面连杆机构 ··································································································.35 3.1 平面四杆机构的基本形式及其演化 ···········································································.36 3.1.1 平面四杆机构的基本形式 ··············································································.36 3.1.2 铰链四杆机构的演化 ····················································································.40 3.2 铰链四杆机构曲柄存在的条件 ·················································································.44 3.3 四杆机构的传动特性 ·····························································································.45 3.3.1 急回运动特性 ·····························································································.45 3.3.2 压力角与传动角 ··························································································.47 3.3.3 机构的死点位置 ··························································································.47 3.4 平面四杆机构的设计 ·····························································································.49 3.4.1 平面四杆机构设计的基本问题 ········································································.49 3.4.2 按连杆的给定位置设计铰链四杆机构 ·······························································.49 3.4.3 按给定两个连架杆对应位置设计平面四杆机构 ···················································.50 3.4.4 按给定的行程速度变化系数K 设计平面四杆机构 ···············································.52 3.4.5 按预定的轨迹设计——利用连杆曲线图谱设计平面四杆机构 ·································.54 3.5 连杆机构的工程应用案例 ·······················································································.55 思考题 ·····················································································································.57 习题 ························································································································.58 第4 章 凸轮机构与间歇运动机构 ·················································································.60 4.1 凸轮机构的类型和应用 ··························································································.61 4.2 从动件的常用运动规律 ··························································································.63 4.3 凸轮机构的传力性能分析 ·······················································································.66 4.3.1 压力角与作用力的关系 ·················································································.67 4.3.2 压力角与凸轮机构尺寸的关系 ········································································.67 4.4 平面凸轮轮廓曲线设计 ··························································································.68 4.4.1 图解法设计直动从动件盘形凸轮轮廓曲线 ·························································.69 4.4.2 图解法设计摆动从动件盘形凸轮轮廓曲线 ·························································.72 4.4.3 解析法设计凸轮轮廓曲线 ··············································································.73 4.5 凸轮与从动件端部的结构设计 ·················································································.73 4.6 间歇运动机构 ······································································································.75 4.6.1 棘轮机构 ···································································································.75 4.6.2 槽轮机构 ···································································································.77 4.6.3 不完全齿轮机构 ··························································································.78 4.6.4 凸轮间歇运动机构 ·······················································································.78 4.7 凸轮机构工程应用示例 ··························································································.79 思考题 ·····················································································································.80 习题 ························································································································.80 第5 章 齿轮机构和齿轮传动 ························································································.82 5.1 齿轮机构的特点和分类 ··························································································.83 5.1.1 齿轮机构的特点 ··························································································.83 5.1.2 齿轮机构的分类 ··························································································.83 5.2 齿廓啮合基本定律与齿轮的齿廓曲线 ········································································.84 5.2.1 齿廓实现定角速比传动的条件 ········································································.84 5.2.2 渐开线齿廓 ································································································.85 5.3 渐开线直齿圆柱齿轮的基本参数 ··············································································.87 5.3.1 渐开线标准直齿圆柱齿轮的各部分名称 ····························································.87 5.3.2 渐开线齿轮的基本参数 ·················································································.88 5.3.3 渐开线标准直齿圆柱齿轮的几何尺寸计算 ·························································.89 5.4 渐开线直齿圆柱齿轮的啮合传动 ··············································································.89 5.4.1 齿轮传动的正确啮合条件 ··············································································.89 5.4.2 标准齿轮传动的正确安装条件 ········································································.90 5.4.3 连续传动条件 ·····························································································.91 5.5 渐开线齿轮的加工方法 ··························································································.91 5.5.1 仿形法 ······································································································.92 5.5.2 范成法(展成法) ·······················································································.92 5.6 根切、最少齿数及变位齿轮 ····················································································.93 5.6.1 根切与最少齿数 ··························································································.93 5.6.2 变位齿轮 ···································································································.94 5.7 齿轮的失效形式和设计准则 ····················································································.96 5.7.1 轮齿的失效形式 ··························································································.96 5.7.2 设计准则 ···································································································.98 5.8 齿轮材料和精度等级 ·····························································································.99 5.8.1 齿轮材料 ···································································································.99 5.8.2 齿轮的精度等级 ························································································.101 5.9 直齿圆柱齿轮传动的设计计算 ···············································································.102 5.9.1 轮齿上的作用力 ························································································.102 5.9.2 计算载荷 ·································································································.103 5.9.3 标准直齿圆柱齿轮的齿根弯曲疲劳强度计算 ····················································.104 5.9.4 标准直齿圆柱齿轮的齿面接触疲劳强度设计计算 ··············································.106 5.9.5 圆柱齿轮的参数对齿轮传动的影响 ································································.108 5.10 斜齿圆柱齿轮传动 ····························································································.111 5.10.1 斜齿圆柱齿轮齿廓的形成和特点 ·································································.111 5.10.2 斜齿圆柱齿轮的主要参数和几何尺寸 ···························································.112 5.10.3 平行轴斜齿圆柱齿轮传动的重合度 ······························································.114 5.10.4 平行轴斜齿圆柱齿轮传动的当量齿轮和当量齿数 ············································.114 5.10.5 平行轴渐开线斜齿圆柱齿轮的受力分析 ························································.115 5.10.6 斜齿圆柱齿轮的强度计算 ··········································································.116 5.11 直齿圆锥齿轮传动 ····························································································.116 5.12 齿轮的结构设计、润滑和传动效率 ·······································································.118 5.12.1 齿轮结构与轴的连接 ················································································.118 5.12.2 齿轮的润滑 ····························································································.121 5.12.3 齿轮的传动效率 ······················································································.121 5.13 蜗杆传动 ········································································································.122 5.13.1 蜗杆传动的类型、特点和应用 ····································································.122 5.13.2 圆柱蜗杆传动的主要参数 ··········································································.123 5.13.3 圆柱蜗杆传动的几何尺寸计算 ····································································.126 5.13.4 蜗杆和蜗轮的结构 ···················································································.127 5.13.5 圆柱蜗杆传动设计考虑的主要问题 ······························································.128 5.14 齿轮传动应用示例 ····························································································.129 思考题 ···················································································································.132 习题 ······················································································································.132 第6 章 轮系 ··············································································································.135 6.1 轮系的分类 ·······································································································.135 6.1.1 定轴轮系 ·································································································.135 6.1.2 周转轮系 ·································································································.136 6.1.3 复合轮系 ·································································································.137 6.2 定轴轮系及其传动比 ···························································································.138 6.2.1 输入轴与输出轴转向关系的确定 ···································································.138 6.2.2 定轴轮系的传动比计算 ···············································································.139 6.2.3 定轴轮系的传动比计算例题分析 ···································································.140 6.3 周转轮系及其传动比 ···························································································.141 6.3.1 周转轮系传动比计算的基本思想 ···································································.142 6.3.2 周转轮系的传动比计算例题分析 ···································································.143 6.4 复合轮系及其传动比 ···························································································.145 6.4.1 复合轮系传动比的计算方法 ·········································································.145 6.4.2 复合轮系的传动比计算例题分析 ···································································.145 6.5 轮系的应用 ·······································································································.146 6.5.1 实现大传动比或较远距离的传动 ···································································.146 6.5.2 实现变速与换向传动 ··················································································.147 6.5.3 实现结构紧凑条件下的大功率传动 ································································.148 6.5.4 实现运动的合成与分解 ···············································································.149 6.5.5 实现多分路传动 ························································································.149 6.6 几种特殊的行星轮传动简介 ··················································································.150 6.6.1 渐开线少齿差行星轮传动 ············································································.150 6.6.2 摆线行星轮传动 ························································································.150 6.6.3 谐波齿轮传动 ···························································································.151 6.7 轮系的研究现状及其发展 ·····················································································.151 6.8 轮系的应用示例 ·································································································.152 习题 ······················································································································.152 第7 章 机械运转速度波动的调节与平衡 ····································································.156 7.1 机械运转速度波动调节的目的与方法 ······································································.156 7.1.1 周期性速度波动及其调节 ············································································.157 7.1.2 非周期性速度波动及其调节 ·········································································.158 7.2 机械的平衡 ·······································································································.159 7.2.1 机械平衡的目的和分类 ···············································································.159 7.2.2 刚性回转件的平衡 ·····················································································.160 7.2.3 刚性回转件的平衡试验 ···············································································.163 思考题 ···················································································································.165 习题 ······················································································································.166 第8 章 零件的连接 ····································································································.167 8.1 概述 ················································································································.168 8.1.1 螺纹的形成原理 ························································································.169 8.1.2 螺纹的类型 ······························································································.169 8.1.3 螺纹的参数 ······························································································.170 8.1.4 常用螺纹的特点及应用 ···············································································.171 8.2 螺旋副的受力分析、特性及其应用 ·········································································.172 8.2.1 螺旋副的受力分析 ·····················································································.172 8.2.2 螺旋副特性分析及其应用 ············································································.174 8.3 螺纹连接类型和螺纹连接件 ··················································································.175 8.3.1 螺纹连接的类型 ························································································.175 8.3.2 螺纹连接件的类型 ·····················································································.177 8.4 螺纹连接的预紧和防松 ························································································.178 8.4.1 螺纹连接的预紧 ························································································.178 8.4.2 螺纹连接的防松 ························································································.179 8.5 螺纹连接的强度计算 ···························································································.181 8.5.1 螺栓的失效形式和设计准则 ·········································································.181 8.5.2 松螺栓连接 ······························································································.182 8.5.3 紧螺栓连接 ······························································································.183 8.5.4 螺栓组连接的结构设计简介 ·········································································.186 8.6 螺纹连接件的材料和许用应力 ···············································································.187 8.6.1 螺纹连接件的材料 ·····················································································.187 8.6.2 螺纹连接件的许用应力 ···············································································.187 8.7 提高螺纹连接强度的措施 ·····················································································.189 8.7.1 降低影响螺栓疲劳强度的应力幅 ···································································.189 8.7.2 改善螺纹牙间的载荷分布 ············································································.190 8.7.3 减小应力集中的影响 ··················································································.191 8.7.4 避免或减小附加应力 ··················································································.191 8.8 键连接 ·············································································································.192 8.8.1 平键连接 ·································································································.192 8.8.2 半圆键连接 ······························································································.194 8.8.3 楔键和切向键连接 ·····················································································.195 8.8.4 平键连接的设计计算 ··················································································.196 8.8.5 花键连接 ·································································································.196 8.8.6 销连接 ····································································································.197 8.9 连接应用示例 ····································································································.199 思考题 ···················································································································.199 习题 ······················································································································.200 第9 章 挠性传动 ·······································································································.202 9.1 挠性传动概述 ····································································································.202 9.1.1 对挠性传动的认识 ·····················································································.202 9.1.2 带传动的分类及特点 ··················································································.204 9.1.3 链传动的特点 ···························································································.204 9.2 带传动概述 ·······································································································.204 9.3 普通带传动的工作性能分析 ··················································································.205 9.3.1 带传动中的力分析 ·····················································································.205 9.3.2 传动带的应力分析 ·····················································································.208 9.3.3 带传动的弹性滑动现象及其影响 ···································································.209 9.4 V 带传动机构设计 ······························································································.210 9.4.1 带传动中的几何尺寸关系 ············································································.210 9.4.2 V 带的构造、规格及标准 ············································································.211 9.4.3 V 带轮的材料和结构 ··················································································.212 9.4.4 V 带传动机构设计准则与设计公式的推导 ·······················································.215 9.4.5 带传动机构设计步骤及参数选择 ···································································.218 9.5 传动带的张紧、安装与维护 ··················································································.223 9.5.1 传动带的张紧 ···························································································.223 9.5.2 传动带的安装与维护 ··················································································.224 9.6 同步齿形带和高速带传动简介 ···············································································.225 9.6.1 同步齿形带传动简介 ··················································································.225 9.6.2 高速带传动简介 ························································································.225 9.7 链传动 ·············································································································.225 9.7.1 链与链轮的结构与规格 ···············································································.226 9.7.2 链轮 ·······································································································.227 9.7.3 链传动的运动特性分析与受力分析 ································································.229 9.7.4 滚子链传动机构的设计计算 ·········································································.231 9.7.5 链传动机构的布置、张紧、润滑和防护 ··························································.236 9.8 挠性传动的历史、现状及发展趋势简介 ···································································.237 9.8.1 带传动历史、现状及发展趋势简介 ································································.237 9.8.2 链传动历史、现状及发展趋势简介 ································································.238 9.9 挠性传动应用示例 ······························································································.238 思考题 ···················································································································.239 习题 ······················································································································.240 第10 章 轴和联轴器 ··································································································.241 10.1 轴概述 ···········································································································.242 10.1.1 轴的功用及类型 ······················································································.242 10.1.2 轴的设计准则和设计步骤 ··········································································.242 10.1.3 轴的材料 ·······························································································.243 10.2 轴的结构设计 ··································································································.243 10.2.1 拟定轴上零件的装配方案 ··········································································.244 10.2.2 轴上零件的定位和固定 ·············································································.244 10.2.3 各轴段直径和长度的确定 ··········································································.246 10.2.4 提高轴强度和刚度的措施 ··········································································.247 10.3 轴的计算 ········································································································.248 10.3.1 轴的强度校验计算 ···················································································.248 10.3.2 轴的刚度校验计算 ···················································································.250 10.3.3 轴的设计实例 ·························································································.250 10.4 联轴器 ···········································································································.255 10.4.1 固定式刚性联轴器 ···················································································.256 10.4.2 移动式刚性联轴器 ···················································································.256 10.4.3 联轴器的选择 ·························································································.257 思考题 ···················································································································.259 习题 ······················································································································.259 第11 章 轴承 ·············································································································.261 11.1 滚动轴承的基本结构和特点 ················································································.262 11.1.1 滚动轴承的基本结构和特点分析 ·································································.263 11.1.2 滚动轴承的材料 ······················································································.265 11.1.3 滚动轴承的主要类型、性能和特点 ······························································.265 11.1.4 滚动轴承的代号 ······················································································.267 11.1.5 滚动轴承类型的选择 ················································································.269 11.2 滚动轴承的工作情况 ·························································································.270 11.2.1 滚动轴承的工作情况分析 ··········································································.270 11.2.2 滚动轴承的失效形式 ················································································.271 11.2.3 滚动轴承的设计准则 ················································································.271 11.3 滚动轴承的基本概念及其预期寿命计算 ·································································.271 11.3.1 滚动轴承的基本额定寿命 ··········································································.271 11.3.2 滚动轴承的基本额定动载荷 ·······································································.272 11.3.3 滚动轴承的当量动载荷 ·············································································.272 11.3.4 滚动轴承的预期寿命计算 ··········································································.274 11.3.5 向心推力轴承的受力分析及轴向载荷a F 的计算 ··············································.275 11.3.6 轴承寿命计算综合例题 ·············································································.278 11.4 滚动轴承的静载荷计算 ······················································································.280 11.5 滚动轴承的组合设计 ·························································································.281 11.5.1 滚动轴承的结构 ······················································································.281 11.5.2 滚动轴承的轴向固定 ················································································.282 11.5.3 滚动轴承间隙和轴上零件位置的调整 ···························································.283 11.5.4 滚动轴承的配合 ······················································································.284 11.5.5 滚动轴承的润滑 ······················································································.285 11.5.6 滚动轴承的密封 ······················································································.286 11.6 滑动轴承简介 ··································································································.287 11.6.1 滑动轴承的结构形式 ················································································.287 11.6.2 滑动轴承的材料 ······················································································.289 11.6.3 滑动轴承润滑剂的选择 ·············································································.289 11.6.4 滑动轴承的设计计算简介 ··········································································.290 11.7 轴承产业的发展及新型轴承 ················································································.292 思考题 ···················································································································.292 习题 ······················································································································.292 第12 章 其他零部件 ··································································································.294 12.1 弹簧概述 ········································································································.294 12.1.1 圆柱螺旋压缩弹簧 ···················································································.295 12.1.2 圆柱螺旋拉伸弹簧 ···················································································.295 12.1.3 弹簧的材料 ····························································································.296 12.2 圆柱螺旋弹簧的设计计算 ···················································································.296 12.2.1 几何参数计算 ·························································································.296 12.2.2 弹簧的特性曲线 ······················································································.297 12.2.3 圆柱螺旋弹簧受载时的应力及变形 ······························································.297 12.3 弹簧的应用及技术发展 ······················································································.299 12.3.1 弹簧的应用 ····························································································.299 12.3.2 弹簧的技术发展 ······················································································.299 12.4 机座和箱体 ·····································································································.300 12.4.1 机座和箱体的一般类型 ·············································································.300 12.4.2 机座和箱体的材料及制法 ··········································································.301 12.4.3 机座和箱体的截面形状 ·············································································.302 12.4.4 肋板布置 ·······························································································.302 12.4.5 机座和箱体的设计注意事项 ·······································································.303 思考题 ···················································································································.303 第13 章 机械传动系统设计与实践 ·············································································.305 13.1 传动机构中原动机的选择 ···················································································.305 13.2 常用机械传动的类型、主要特性及其选择原则 ························································.306 13.3 机械传动系统方案的设计、表达和实例 ·································································.308 13.3.1 机械传动系统方案的设计 ··········································································.308 13.3.2 机械传动系统方案的表达 ··········································································.310 13.3.3 机械传动系统方案设计实例 ·······································································.310 13.4 机械传动系统的运动和动力参数的计算 ·································································.312 13.5 机械传动系统方案的创新设计 ·············································································.313 13.6 机械传动系统中的减速器及其发展趋势 ·································································.317 13.6.1 减速器 ··································································································.317 13.6.2 齿轮减速电动机 ······················································································.318 13.6.3 减速器的发展趋势 ···················································································.319 13.7 装配图与零件图的表达示例 ················································································.320 13.7.1 装配图的表达与示例 ················································································.320 13.7.2 零件图的表达与示例 ················································································.320 思考题与分析题 ·······································································································.321 第14 章 机械设计中的计算机辅助设计及实践 ···························································.325 14.1 计算机辅助设计简介 ·························································································.325 14.1.1 计算机辅助设计技术在机械设计中的应用 ·····················································.325 14.1.2 计算机辅助设计技术的发展趋势 ·································································.326 14.2 三维CAD 软件在机械设计中的应用 ·····································································.326 14.3 基于二次开发的计算机辅助设计 ··········································································.327 14.4 有限元分析法在机械设计中的应用 ·······································································.329 14.4.1 有限元分析法简介 ···················································································.329 14.4.2 基于ANSYS Workbench 的仿真应用案例 ······················································.329 14.5 机械优化设计简介 ····························································································.330 14.5.1 机械优化设计的概念与应用 ·······································································.330 14.5.2 机械优化设计的一般过程 ··········································································.331 14.5.3 机械优化设计的发展趋势 ··········································································.332 参考文献 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